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RAILWAY RELATED MACHINES

The Suraj GL Series, featuring models GL 900 and GL 1350, offers robust performance for heavy-duty turning applications. With exceptional swing, center distance, and powerful spindle specifications, this lathe ensures precision and reliability.Suraj CNC Axle Turning and Burnishing Lathe, Model ATBL, is a powerful machine designed for precision machining of railway axles.Explore precision with the Suraj CNC Axle Turning Lathe ATL Series by Sahil Machines. Crafted for efficiency, this machine is ideal for machining railway axles. Achieve unparalleled accuracy with features like roundness/ovality of 0.01 mm and a surface finish of 1.6 micron Ra(min).Explore precision and efficiency with the Suraj CNC Portal Wheel Lathe PWL Series, brought to you by Sahil Machines. This cutting-edge machine is designed for wheel set machining, offering superior performance and accuracy.Explore precision machining with Suraj's CNC Vertical Turret Lathe Machine, the CNC VTL 1500, designed by Sahil Machines. Ideal for railway wheel production, this machine boasts a 1650mm turning diameter, 1500mm table, and 40KW table drive motor. Achieve superior surface finishes with 30-degree turret head swivel.Experience precision in railway track machining with the SURAJ CNC Rail Planner Machine, Model RP 13, by Sahil Machines. Its substantial 13000x1000mm table, 30KW Siemens/FANUC spindle, and CNC control (Siemens 828D/FANUC 0i MF) ensure efficiency.Suraj CNC RailMaster VTL 1300 and Suraj CNC RailMaster VTL 1400 are advanced Vertical Turning & Boring Machines designed for railway wheel machining. With turning/swing diameters of 1300mm and 1600mm, precision is maintained through features such as laser-calibrated ram heads.Enhance railway maintenance efficiency with the Suraj CNC Surface Wheel Lathe SWL Series by Sahil Machines. Designed for precision wheel profiling and brake disc machining, this advanced machine offers optimal performance and industry 4.0 integration.Experience precision in railway bogie frame machining with the SURAJ BG 70. This CNC machining center, equipped with a Fanuc 0i TF controller, offers a robust CI casting structure, 7000x3000mm table, and 5-axis capabilities. Achieve outstanding accuracy with a spindle speed range of 0-6000 RPM and ±90° B-axis rotation. Explore features like linear motion guide ways and optional accessories such as a 30/40/60 tools magazine for enhanced performance
  • SURAJ CNC PORTAL WHEEL LATHE PWL SERIES
  • SURAJ CNC PORTAL WHEEL LATHE PWL SERIES
  • SURAJ CNC PORTAL WHEEL LATHE PWL SERIES
SURAJ CNC PORTAL WHEEL LATHE PWL SERIES

SURAJ CNC PORTAL WHEEL LATHE PWL SERIES

Price on Request
MODELPWL
Accuracy of Wheel Profile when Compared with Standard Gauge<0.2mm
Lateral Wobble<0.2mm
Feed of Tool Post0.1 to 4 mm/rev
BRANDSURAJ
Min-Max. Axle Length1850-2750 mm
Max. Weight of Wheelset50 KN
Max./Min. Dia. for Brake Disc Machining700/250 mm
Flatness of Surface<0.1/100mm
Cycle Time/ Wheelset8-12 min
Axial Run Out of Wheel<0.2 mm
Main Motor2 x 55 KW
Cutting Speed25 to 80 m/min
Supply Voltage415V, 50 Hz
Min-Max Tread Diameter750-1250mm
Max. Difference in Dia. of Both Wheels<0.15mm
Radial Run Out of Wheel<0.1 mm
Rapid of Tool Post (X&Z Axis)4500 mm/min
Max. Chip Cross Section While Profiling32-50mm
Wheel Width75 to 145mm
We are Manufacturers and OEM of SURAJ CNC PORTAL WHEEL LATHE PWL SERIES FOR INDIAN & INTERNATIONAL RAILWAYS 

Standard Features & Accessories:

·         Pre and Post Measurement of Wheel Diameter, wear and profile by probing system and thereafter data is transmitted to the CNC System

·         Depth of Cut: 0.2mm to 16mm

·         Automatic Loading and unloading of the wheel

·         Dual Tool Post for machining

·         CNC Controller: Siemens/Fanuc

·         Industry 4.0 &Remote Diagnosis Software for Troubleshooting

·         Machine Enclosure with cameras for easy operations of the machine

·         Wheel Set for Machine Calibration

·         Chip Conveyor& Crusher 

·         Cutting Tools,Inserts& Tool Holders

·         Hydraulic Power Pack, Lubrication Unit & Coolant System

 

Optional Accessories

·         Brake Disc Machining Arrangement

Laser Measurement  System

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  • SURAJ 5 AXIS CNC BOGIE MACHINING CENTER BG 70
  • SURAJ 5 AXIS CNC BOGIE MACHINING CENTER BG 70
  • SURAJ 5 AXIS CNC BOGIE MACHINING CENTER BG 70
SURAJ 5 AXIS CNC BOGIE MACHINING CENTER BG 70

SURAJ 5 AXIS CNC BOGIE MACHINING CENTER BG 70

Price on Request
BrandSURAJ
Table Size7000 x 3000 mm
Repeatability0.020 mm
Z-Axis Travel with Universal Head1200 mm
Cutting Feed2 m/min
Cross Feed Motor30 Nm
Positioning Uncertainty (P)0.020 mm
B axis+-90 Degree
ComponentRailway Bogie Frame
Height Under Ram with Universal Head1200 mm
X-Axis Travel7000 mm
Y-Axis Travel3500 mm
Z Axis Motor30 Nm
Coolant Motor2 HP
Spindle Speed range0-6000 Rpm
Load Capacity of Table20 MT
Front Bearing Bore100 mm
T-Slot Dimension12 x 22 x 160 mm
Spindle No se50 BT
PositioningUncertainty10sec
Distance from Spindle Face to Table Top200 mm
TotalLength x Width x Height13x6x4 m
MODELBG 70
Distance from floor to table1000 mm
Distance between Two columns3500 mm
X Axis(Main Motor)50 Nm
C axis+-180 Degree
Rotation100 Rpm
Rapid Traverse (X, Y & Z Axis)4 m/min
Lubrication Motor2 HP
Milling HeadOne
Height Under Cross Slide1500 mm
Spindle Motor Power-Siemens30 KW
Repeatability5 sec
We are Manufacturers and OEM of SURAJ 5 Axis CNC Bogie Machining Center BG 70 

FEATURES:-

·         CI Casting Rigid structure

·         CNC Controller:Fanuc 0i TF Latest

·         Harmonically & thermally stable machine

·         Linear motion guideways

·         Effectivechip control

·         Electrical with quality device & panel AC

·         Auto coolant

·         Centralized & programmable lubrication

·         BT 50 spindle– 6000rpm

·         AC servo drives

·         Hardened & ground LM roller guideways for X & Y axis

·         Hardened & groundball-screws for all the 3 axes

·         In-line spindle

·         Feed back through absolute encoder

·         Rigid taping facility

·         RS 232 serial interface for PC connection

·         Instruction manuals

·         Component: Railway Bogie Frame

 

OPTIONS:-

·         Hydraulic power pack with air cooler

·         Milling head with 2 rotational directdriven B & Caxis

·         Coolant gun

·         Air Gun

·         Flood coolant 50 LPM at 2 bar

·         BT 50 spindle–8000 rpm

·         30/40/60 tools magazine

·         Linear glass scale for X,Y & Zaxes

·         Full splash guard

·         Scrapper conveyor with chip trolley

·         Ring coolant(Noring coolant for UVMH% RAH)

·         Rapid rate upto 40m/min

·         Spindle speed up to 20000rpm

·         Oil skimmer

·         AC for electrical cabinet

·         Voltage stabilizer

·         Spindle mounted probe

·         Manually operated UVMH with manual head changer

·         Auto workpiece measurement

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  • SURAJ CNC Rail Planner Machine RP 13
  • SURAJ CNC Rail Planner Machine RP 13
  • SURAJ CNC Rail Planner Machine RP 13
SURAJ CNC Rail Planner Machine RP 13

SURAJ CNC Rail Planner Machine RP 13

Rs 25 Lakh  / PieceGet Best Price
TOOL WEIGHT8 Kg
LOAD CAPACITY OF TABLE3 PerunitT/m
Y AXIS1500 mm
SPINDLE MOTOR30 KW
SPINDLE NOSE50 BT
WIDTH4000 mm
HEIGHT3000 mm
TABLE SIZE13000 X 1000 mm
TOOL DIAMETER90 mm
MODELRP 13
X AXIS(MAIN MOTOR)50 NM
Z AXIS500 mm
SPINDLE SPEED RANGE0-6000 RPM
Z AXIS MOTOR22 NM
POSITIONING UNCERTAINITY (P)0.020 mm
RAPID TRAVERSE(X,Y& Z AXIS)10/10/10 m/min
X AXIS13000 mm
MILLING HEADONE
CUTTING FEED6 m/min
TOOL LENGTH300 mm
LUBRICATION MOTOR3 HP
CNC CONTROLLERSIEMENS 828 D/ FANUC 0i MF
BRANDSURAJ
T SLOT DIMENSION5 X 22 X 100 mm
Distance between Column1500 mm
CROSS FEED MOTOR22 NM
TOTAL LENGTH27000 mm
NO. OF TOOLS30 mm
COOLANT MOTOR5 HP
REPEATABILITY0.020 mm

We are Manufacturers and OEM of SURAJ CNC RAIL PLANNER MACHINE RP 13 for Railway Tracks

·           Components:Thick Switches :Straight& CurvedSwitches

·           Organisation:RDSO Approved

·           Prove out of Switches in our Scope

·           Tooling& Fixture inour Scope

FEATURES:-

·           Simultaneous3-Axismachining

·           Rigid structure

·           Linear motion guide ways

·           Effective chip control

·           Electrical with quality device & panel AC

·           Auto coolant

·           Centralized & programmable lubrication

·           BT 50 spindle–6000rpm

·           AC servo drives

·           Hardened & ground LM roller Guideways for X& Yaxis

·           Hardened&groundball-screwsforallthe3axes

·           In-line spindle

·           Feed back through absolute encoder

·           Rigid taping facility

·           RS 232 serial interface for PC connection

·           Instruction manuals

·           Machine lamp

·           Levelling & foundation kit

·           Mobile MPG

·           Maintenance tool kit

·           Components: Thick Switches :Straight& Curved Switches

·           Prove out of Switches in our Scope

·           Tooling& Fixture in our Scope


 


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